The Benefits of Using an H Beam Assembly Machine
An H Beam Assembly Machine is used to quickly and precisely assemble the components of a structural H beam before joining them together. It offers an efficient solution for getting the job done quickly and accurately.
H Beam Assembly Machine not only helps you assemble workpieces precisely, it also positions components accurately. It will roll them forward during assembly and keep them in their final positions once all work has been done.
The H Beam Assembly Machine is a fabrication tool that precisely welds steel beams together. It has applications in numerous industries such as building buildings, bridges and towers.
It is a unique machine that combines an assembly machine, welding machine and straightening machine into one unit for convenience and productivity gains. Not only that but it reduces cost and space usage too!
An additional advantage of an H Beam Assembly Machine is its automation capability. By connecting it to other supporting components and controlling them through a central command system, you can streamline the production process.
For instance, you can order an H Beam Assembly Machine complete with welding machine and flange and web straightening workstation. All these units can be integrated into one central command system to automatically weld and straighten workpieces.
You could also consider using an H Beam Assembly Machine that operates via manual operation. This way, you can customize it according to your individual requirements and specifications.
These machines are similar to CNC H-beam drilling machines, though they may not be fully automated. They can be employed for various tasks such as drilling holes in steel structures.
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The machine consists of a frame, transportation conveyor, hydraulic pump station and CO2 welding power. It comes packaged in a wooden case and will be shipped to your location via truck or sea.
It utilizes a hydraulic pump and helical gearbox to apply pressure on the web and flange of an H-beam in the main chassis, enabling them to travel in sync during assembly.
This machine can assemble all kinds of H-beams, including those with symmetry, dissymmetry or eccentricity. It features automatic spot welding and a fast assembly speed. Furthermore, it includes a manual alignment device to precisely position the flange and web of an H-beam.
Ease of operation
The H beam is a widely used structural steel construction for buildings, trusses and support framework. This type of beam typically consists of two flanges and a web. As the position of these components determines the qualified rate of finished products, using an H beam assembly machine is essential to accurately assemble these parts before welding.
H beam assembly machines are designed to roll components forward while holding them securely in place, using a wheel-based rolling mechanism that makes it more practical and efficient than other methods.
In the traditional method, components were manually aligned and kept in a stationary position. This was an inefficient, time-consuming process.
Conversely, an H beam assembly machine is engineered to do all these things quickly and efficiently, enabling you to finish welding within a shorter amount of time.
This is possible thanks to its variable speed control feature, which lets you adjust the system’s speed accordingly. This makes the whole operation a breeze and you can finish it within no time.
Another advantage of the H beam assembly machine is its automatic lubrication system, which keeps everything running efficiently and without contamination. This helps guarantee optimal performance over long periods of use.
The main machine consists of several parts, such as feeding rolls and pressing cylinder. The feeder rolls act as a driven motor that rolls the front end of the workpiece into the main machine, while the pressing cylinder acts as the pressing mechanism.
On either side of the main machine, there are two sets of conveyor rolls. These advance workpieces inside the main machine and you can use your controller to remove them from the conveyor.
The main machine also features a lifting and lowering beam with two vertical guard rails that you can raise or lower to shift it down or up. Furthermore, you can operate the pressing cylinder to shift or raise the beam in order for it to move smoothly.
The H Beam Assembly Machine is a safe and dependable way to assemble steel beams. It boasts many safety features designed to protect both the workpiece and operator from injury, such as guards, interlocks, two-hand controls, light guards, pressure-sensitive mats, and more.
The main body of the H Beam Assembly Machine is constructed from 40Cr alloy structure steel, which offers superior resistance to pressure and abrasion. Furthermore, this material resists corrosion – especially important considering that it will come into contact with harsh chemicals during its usage.
For instance, welding fumes are often the source of workplace injuries and damage to equipment. Therefore, H Beam Assembly Machine must be free from corrosion in order to function optimally and securely.
H Beam Assembly Machine boasts a variable speed control system for added safety, which enables operators to adjust the speed according to different workpieces and maintain optimal efficiency.
This feature helps protect operators from injuries when moving the workpiece around. It also reduces the amount of time they need to spend on this task, increasing productivity.
Furthermore, the H Beam Assembly Machine can accommodate various workpieces with different flange widths and web sections. This versatility enables users to assemble different beam types without needing to adjust their setup.
The H Beam Assembly Machine eliminates the need for manual adjustment of workpiece flange sections, as this is done automatically by its wheel system. This feature enables workers to assemble various types of workpieces with variable flange widths and web sections – ideal in manufacturing various steel products.
The H Beam Assembly Machine is capable of accurately assembly a variety of workpieces that require high accuracy. This enables workers to produce better-quality goods, leading to higher sales in the long run.
The H beam assembly machine is one of the most efficient pieces of equipment you can use in your manufacturing process. It can quickly and precisely assemble different kinds of beams and flanges in one step, saving time in the process.
This machine can be utilized to construct both symmetrical and dissymetrical H beams, which are frequently employed in various structures. Furthermore, it has the capacity of automating curved and twisted beams as well.
In addition to assembly, welding the workpieces together is another option. Arc welding involves heating both base metal and filler metal until they become molten in nature.
However, this process can cause internal stress in the welded sections. To resolve this issue, an arc guiding rack is employed within the machine for precise arc guidance.
The arc guiding rack will accurately align the workpiece and flange sections to guarantee perfect alignment, protecting all joints during welding to prevent damage.
Another advantage of an arc guiding rack is that it provides easy and speedy access to the arc, enabling welding operations to be conducted accurately and promptly.
Furthermore, welding process fumes can damage workpieces. This is an immense benefit to users since it helps avoid expensive repairs.
Once the flange and web sections have been correctly aligned, it’s time to begin the welding process. This is accomplished using an arc welding system in an H beam assembly machine.
Once the welding is complete, it’s time to install your workpieces in their desired positions. This can be accomplished by rolling them forward in sync with the welding operation.
This is a straightforward and efficient process that doesn’t demand much from your team. In fact, you’ll be able to produce more workpieces in less time!
In the past, it took a considerable amount of labor to move workpieces from an overhead crane to the assembly machine. Now, however, with H beam assembly machines you no longer need this extra step – an enormous advantage for you.