Efficient Structural Steel Production with H Beam Lines
The H Beam Line is a complete production line dedicated to H-beam manufacturing. It includes CNC cutting machines, assembly machines, flange straightening machines and auto welding devices that enable all aspects of this job.
This production line can efficiently produce light-wall steel section and welded H section for small to medium product markets. It has the flexibility to adjust beam size according to various needs.
Welding
The H beam line is a collection of machine components used for joining different metals together. These machines help assemble steel beams for buildings, bridges and other structures.
Welding H beam lines is not always straightforward, but it can be done by following some basic procedures. First, select the metal to be welded. Afterwards, determine its size; finally, decide on your welding machine.
For asymmetrical H beams, you must assemble them using a flange that is equal in length to the one connected to the other flange. Conversely, for dissymmetrical H beams, you must install the shorter flange.
Once you have the symmetrical or dissymetrical H beam, it can be utilized in the construction of your structure. These beams are typically made out of heavy-duty steel which makes them durable and versatile enough for many purposes.
To guarantee the safety of equipment, it must be corrosion proof. Corrosion can damage machinery and adversely impact its performance.
Additionally, make sure your H beam production line is free from moisture. Moisture can interfere with both welding processes and cause the machine to wear more rapidly.
Furthermore, you must take great care to shield the machines from heat. Prolonged exposure to high temperatures can cause materials to rust or even break, so keep the machines cool at all times to prevent this.
Finally, make sure your H beam production line is equipped with a conveyor. This helps alleviate some of the tension that may arise from loading and unloading steel beams.
The h beam line is an incredibly versatile system that can handle multiple pieces of metal at once, making it a great choice for building structures and popular among customers.
Assembly
Assembly on an H beam line is the process of placing and handling various parts of a workpiece, as well as guiding them to the main machine for welding. This step is essential in producing H-beams, while also ensuring the safety of welders during assembly.
First, place the bottom flange section of the workpiece in a horizontal position on the platform of an assembly machine. Next, insert the central web piece vertically atop of this flange section, followed by placing the top flange section horizontally atop this web piece.
Now you must align the flange sections and web section with the centering wheel of an assembly machine. This step is essential as it guarantees that both components are aligned accurately.
Due to their weight, overhead cranes should be utilized for safe and efficient handling of flange and web sections. Once components are in their desired positions, move them onto the feeder roller of your main machine.
Once the feeder roller has properly placed components, you can utilize a control system to move them forward in sync. This helps reduce assembly time and boost overall productivity by speeding up workpiece assembly.
Another impressive feature of the assembly machine is its wheel system made of 40Cr alloy structure steel. This material boasts exceptional pressure resistance, guaranteeing your workpiece’s safety.
This assembly machine can accommodate workpieces with a variety of flange and web thickness. The wheelsets on opposite sides are adjustable, so you can shift them away from each other or toward each other to accommodate pieces with more or less thickness.
The assembly process is faster than traditional methods, since no manual labor was needed to handle pieces. However, you must ensure that both flange and web are aligned in the same direction throughout their entire length – this is why using high-quality machinery for assembly is so beneficial.
Turnover
One of the most thrilling parts of an H beam line is turning over the completed work. While this process takes some time and requires several types of cranes, the results are impressive despite some inexperienced operators. Most importantly, well-thought out design maximizes productivity without compromising quality.
Aside from the aforementioned cranes, the turning over process is enhanced with modern industrial automation technology for smooth and secure operation. These cranes are accompanied by robotic arms that handle assembly, welding and forming tasks with ease and consistency. Best of all? These machines can assemble up to 10 tons of work per hour!
Zhejiang Jinggong Science and Technology Co., Ltd. has the best h beam equipment in the industry – earning them the respect of customers and partners around the world. Their production lines have become staples in power centers around the world.
Conveyor
When considering a production line, there are numerous machines that must come together to complete the task. This holds true for an h beam line as well.
The conveyor on the H beam line is an integral part of this machine that transports steel beams during welding. This guarantees they are properly joined and will last as long as possible.
H beam conveyors are typically designed according to the length of beams being welded, and typically measure fifty percent longer than this measurement. This way, multiple pieces of metal can be handled simultaneously without any damage occurring to them.
For the h beam line, there are various types of conveyors. Some will be motorized while others require chains for operation; both can carry heavy-duty steel beams through welding.
In most cases, an h beam line can handle two beams simultaneously. This reduces labor requirements and provides for improved output from the h beam line.
The h beam line will be equipped with a set of arc guiding racks to monitor welding of steel beams. This helps it stay at a safe distance from other parts of the h beam line as well.
Another essential feature of an H beam line is a control panel that digitally and reliably displays welding speed. This enables users to easily monitor the process and confirm everything is running as expected.
Finally, the h beam line will be equipped with a flux recovery system that can dispense and recover welding flux. This makes the line more efficient while saving money in the long run.
A h beam line can be employed in a number of industries, such as car manufacturing, ships and barge building, mining operations and pressure vessels. These businesses utilize this equipment to fabricate various steel beams needed for their projects.