Pressure Vessel Pipe Welding Rotator Supplier , Pipe Rollers for Welding
Durable Pressure Vessel Pipe Welding Rotator / Welding Turning Roll
1. Simple introduction of Pipe Welding Rotator
● Robust design with durable rollers.
● Gritblasted steel-work with polyurethane finished coating to endure the abrasive environment of offshore and marine industries.
● Special formulated high-load polyurethane tire design for high wear resistance.
● Cast steel gearbox with double worm gear arrangement for smooth operation and minimum backlash.
● Solid state inverter for precise speed control.
● Motorised and Idler Rail Bogie variants.
● Maximum loading capacity 2.5-50 tons/section.
2. Self aligning pipe welding rotator specification
|Unit Loading (T)||5||10||20||40||60||80||100|
|Minimum suitable size (mm)||φ250||φ320||φ500||φ600||φ750||φ850||φ1000|
|Maximum suitable size (mm)||φ2300||φ2800||φ3500||φ4200||φ4800||φ5000||φ5500|
|Rubber wheel diameter (mm)||φ250||300||350||400||450||500||500|
|Rubber wheel width (mm)||100||120||120||120||120||120||120|
|Metallic wheel diameter (mm)||φ240||φ290||φ340||φ390||φ440||φ490||φ490|
|Metallic wheel width (mm)||20||25||30||40||50||60||70|
|Linear speed (m/h)||6-60|
|Motor power (kw)||0.75||1.1||1.5||3||4||4||5.5|
|Speed adjusting way||VFD|
There are a wide variety of welding equipment available on the market. A pipe rotator, for instance, can help you weld pipes and other rounded cylindrical objects together.
Railroad industry heavily relies on these devices. They offer an efficient means of altering a variety of heavy-duty metallic objects at high conversion rates.
Pipe Welding Rotators are machines used to weld heavy-duty pipes and tubes together. They’re essential in industries that utilize heavy metals such as railroads, shipping industries, and space shuttles.
The welding process can be highly technical and require high levels of accuracy and speed. A Pipe Welding Rotator makes the job simpler, quicker, and safer.
When selecting a rotator for any task, it is essential to select one that can support the weight of the job. This is especially true when welding large pieces of steel tubing together – such as in a pipeline.
For these projects, it is wise to select a Pipe Welding Rotator that can support the weight of the project and has a capacity rating higher than the pipe’s weight. Doing so will guarantee safe use and avoid injury to employees.
Many rotators feature an integrated tilting base, enabling users to choose between several welding positions. The most popular is known as the flat position (also referred to as downhand), which offers maximum travel speed and deposition rate.
To achieve the desired flat position, it is essential to place the workpieces on a secure platform and adjust the rotator so it is parallel with their surface. Without alignment, parts may experience drag forces which could cause them to shift out of place.
These forces can cause a weld to break, leading to potentially hazardous injuries. To reduce the risk of this happening, having it tested before completion is recommended.
Testing involves spraying liquid dye onto the weld to detect any flaws, such as undercutting which could indicate lower quality results.
In addition to checking the quality of a weld, it is also essential to inspect for any porosity within it. This can be caused by an interruption in shielding gas flow and, by ensuring that this gas remains in place, you can eliminate this problem and improve the overall durability of your welds.
Pipe welding rotators are essential equipment in fabrication shops as they allow welders to manipulate, rotate and place circular objects during welding processes. With its range of steering power and load capacity capabilities, pipe welding rotators can be operated at various efficiency levels for improved productivity.
Rotators are utilized in many industries, such as shipping, cement manufacturing and roller mills. These tools are essential in welding heavy or oversized housings as well as positioning and rotating cylindrical objects like API pipes, heat exchangers, mounted vessels, wind towers, boilers, LPG bullets/barrels/pressure vessels.
Welding rotators come with a range of features, but their primary safety benefit is that they protect the workpiece from falling sparks or slag. This helps to avoid potential injuries and lowers the likelihood of fires in workplaces.
Pipe welding rotators may also come equipped with a tilt mechanism, which is useful for rotating pipe elbows or large flanges at both ends for easy welding. It can be tilted up to 45 degrees in either direction.
These rotators are built to last, which is why they come with a 10-year warranty. Crafted from rigid mono-block frames made with high quality mill certified steel, these rotators provide outstanding durability and dependability.
Rotators can handle a range of heavy loads and are easily adjustable to suit the job at hand. Usually powered by an electric motor that can be controlled with either foot pedal or hand switch, these rotators offer superior versatility for any application.
The rotator can be utilized for various types of welding, such as circumferential and fillet welds. Additionally, manual metal arc (MMA) welding can be performed using this device which may be ideal for small-diameter or low-weight workpieces.
The rotator also helps maintain a consistent center line height, which reduces the chance of drifting and boosts productivity. This is especially advantageous when working with narrow gap welding or continuous overlay welding.
Pipe Welding Rotators offer unparalleled versatility to welding shops, especially when dealing with heavier materials. These machines make material handling and moving a breeze – an invaluable asset.
Welding is an integral part of all manufacturing and fabrication processes, whether for buildings or vehicles. To produce durable, quality products requires a great deal of time and dedication to the task at hand.
Thankfully, pipe welding rotator has seen a tremendous surge of innovation and growth over the last few years. Furthermore, these machines help streamline and enhance various processes across various industries.
For instance, the railroad industry is heavily metal-intensive and needs reliable methods of building large-scale structures. To accomplish this task, various welding tools and processes must be employed.
Another highly metal-intensive industry is the aerospace sector. From aircraft to space shuttles, durable metal is employed in these vehicles. Additionally, this sector has seen significant innovation over the past few decades.
These innovations have reduced the cost of production and require for skilled workers, while improving safety and productivity at the same time.
These tools are highly versatile to maximize safety and efficiency. They can hold and rotate a variety of workpieces at various angles, including round or cylindrical items.
These tools allow for 360-degree rotation of workpieces, helping to increase productivity. Furthermore, they are capable of weldng both small and large pipes with both hands free throughout the entire process.
These tools come in a variety of sizes and shapes to meet most welding needs. Plus, they can be customized according to your exact specifications.
Aside from these advantages, they are also very affordable and user-friendly. Furthermore, they can be stored conveniently in an industrial setting.
Pipe Welding Rotators are essential tools in every welding shop, especially if you need to weld multiple rounded or cylindrical products simultaneously. Not only does this save you time and money, but it helps you get the job done more efficiently as well.
No matter the size or scope of your welding shop projects, there are numerous ways to boost efficiency. One option is investing in new equipment that makes the process smoother and faster. Another is rethinking how existing tasks fit into overall operations.
Rotary welding positioners are ideal for facilities that weld large items, especially when those items have irregular shapes. Not only do they reduce process time and improve quality, but they also reduce worker fatigue during long work sessions.
Rotary welding positioners also provide ergonomic benefits, such as less strain on the back, hands and wrists of the welder, plus improved visibility and access to workpieces.
The pipe welding rotator can adjust its settings to accommodate various weights and sizes of materials, keeping the center of gravity evenly distributed across all axes. This is essential for consistency and productivity in your operation.
This type of pipe welding rotator is highly versatile and can be utilized for any cylindrical object or pipe, from small to large projects. Not only does it save money on labor costs, but also increases efficiency by cutting down the time needed to complete each job.
Pipe welding with this tool offers superior strength and stability, making it the ideal solution for larger-scale pipes such as those used in industrial applications or wind-tower production.
Furthermore, these machines can accommodate a range of processes and be tailored to suit your requirements. You even have the option to modify filler metal or shielding gas in order to enhance productivity and production.
These types of rotators are ideal for manufacturing fabrication shops and can help enhance the quality of welding from all levels of experience. Not only that, but these machines require minimal upkeep which provides many benefits to your business such as reduced handling costs and greater efficiency.
A rotator is an excellent investment for your workshop, as it can increase efficiency and save you money. Furthermore, these tools ensure the safety of your welders and materials they work with.